Your Operations, Fully Automated.
Take control of your warehouse floor directly from your browser. We bridge the gap between management oversight and physical packing.
Step 01: Connect
1-Click WMS Sync
Connect your existing WMS (Ship Hero, Extensiv, Logiwa, MintSoft) with a single click. Your order flow syncs automatically—no IT team required.
Step 02: Control
Set Your Brand Rules
Use our visual dashboard to define custom box suites, fragility buffers, and routing logic. Invite brand guests to collaborate while our engine handles the math.
Step 03: Execute
Zero-Guesswork Packing
Packers instantly receive step-by-step 3D visual instructions at their station. Oversized boxes and dimensional weight penalties disappear overnight.
The Cartonization Control Hub In Action.
From real-time floor prompts to high-level carrier density governance — explore the tools that give 3PLs and brands complete packaging visibility.
Connect in minutes. Optimize in milliseconds.
Everything you need to eliminate floor guesswork. Seamlessly integrate our 3D spatial engine with your WMS to command your margins before tape touches the box.
Stop Paying Carrier Taxes On
Empty Air.
When floor packers rely on guesswork, you pay the bill. Here is what happens when you take automated 3D control of your packing desk.
Eliminate DIM Surcharges
Stop shipping empty air. Automated box selection eliminates carrier dimensional weight penalties on every multi-item order.
Maximize Space Utilization
Manual floor selection frequently leaves extensive void space. Our 3D spatial engine optimizes box fit to downsize cartons and slash corrugated spend.
Protect Line Velocity
Zero time wasted testing box fits. Instant screen prompts guide packers so you gain maximum savings with zero reduction in Packs Per Hour.
The Science of Cartonization &
3PL Cost Reduction
Explore how modern fulfillment centers, 3PL networks, and eCommerce brands eliminate shipping air, avoid carrier penalties, and optimize every parcel.
A good cartonization company provides real-time, algorithmic 3D packing software that calculates the tightest feasible carton and visual item placement in under 200 milliseconds without requiring hardware CapEx. TCS-i is purpose-built for 3PLs and fulfillment networks, featuring 1-click WMS webhooks (ShipHero, Mintsoft, Extensiv, Logiwa), interactive 3D visual instructions for pack stations, and an average savings of $1.60 to $3.40 per multi-item order by eliminating carrier DIM weight charges.
Read Cartonization Companies Guide3PL warehouses reduce operation costs across three primary cost centers: 1) Slashing carrier dimensional weight (DIM) charges, saving an average of $1.60 to $3.40 per multi-item shipment; 2) Maximizing volumetric box utilization to downsize packaging into smaller box categories, cutting corrugated cardboard and void-fill spend by up to 18%; and 3) Accelerating packing station throughput (PPH) by 20% by giving packers step-by-step 3D visual guidance that eliminates hesitation and repacking.
Explore 3PL Cost ReductionCarriers like FedEx, UPS, DHL, and Royal Mail bill parcels based on either actual weight or dimensional (DIM) weight: (Length × Width × Height) / Divisor. When warehouse packers choose oversized boxes with excess empty air, shippers pay steep air surcharges. TCS-i eliminates DIM charges by algorithmically calculating the tightest compliant carton in under 200ms before packing, reducing billable shipping volume by 15% to 28% and enabling dynamic carrier rate-shopping.
Fixing DIM Penalties on the FloorCartonization is the automated computational process of determining the optimal parcel box size and 3D item arrangement for multi-item orders before packing begins. Instead of relying on warehouse staff to guess which box fits an order, TCS-i calculates the exact 3D spatial coordinates in under 200 milliseconds. This ensures every shipment uses the smallest possible box, maximizes volumetric density, and eliminates unnecessary void fill.
Understanding Packing EfficiencyPackers typically spend 10 to 15 seconds per multi-item order testing multiple box sizes and reshuffling items. When orders fail to fit, the packer must unbox, tape a larger carton, and start over. TCS-i displays an instant 3D interactive packing sequence on the station monitor at scan-time. Packers see exactly which carton to pull and where each SKU goes, eliminating hesitation and accelerating pack times.
Test in 3D PlaygroundTCS-i operates as a seamless intelligence layer on top of your existing WMS. We offer 1-click webhook integrations for leading platforms like ShipHero, Mintsoft, Extensiv, and Logiwa, as well as high-performance REST APIs for custom enterprise architectures. No database migration or hardware changes are required.
View Developer Documentation"We connected our WMS in under 5 minutes without touching custom code. The 3D prompts appear instantly, and we cut DIM weight surcharges on day one."