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Order Orchestration

Turn thousands of orders into
perfectly organized waves.

Before your pickers hit the floor, our batching engine acts as the traffic controller. We ingest massive order queues and instantly group them by SLAs, item velocity, and warehouse zones to ensure maximum floor fluidity.

Raw Queue
Active Waves
Priority SLA: 14:00
Single-Item Fast Pick
Multi-Item Zone A

Smarter Grouping. Faster Dispatch.

We don't just group orders sequentially. TCS-i applies operational business logic to ensure your pickers are always working on the right tasks.

SLA & Cut-off Prioritization

Automatically bubble up orders approaching their carrier dispatch times. Never manually search for a "Next Day Air" order in the queue again.

Single vs. Multi-Item Splitting

Keep single-item orders separate from complex multi-item orders. This allows fast-pick teams to fly through simple orders without getting bottlenecked.

Volumetric Cart Caps

Assign the exact right number of orders to a batch based on the physical cubic volume of your picking carts. No more overflow, no more empty cart space.

Dynamic Order Injection

Traditional rigid waves break down when an urgent B2B drop or VIP order arrives at 1:00 PM for a 2:00 PM cutoff.

Move toward Waveless Fulfillment. Our engine allows you to dynamically inject late-arriving priority orders directly into active picker queues on the floor—without stopping work or starting a new wave from scratch.

Equipment-Aware Batching

A batch of 50 orders is useless if the picker is using a 12-tote cart. The engine needs to understand your physical constraints.

Configure your equipment profiles (e.g., 6-slot carts, 12-slot carts, pallet jacks, or gaylords). The engine will perfectly size the wave to match the exact vehicle and container count of the worker executing it.

Enterprise-Grade Operations

Everything you need to run a high-volume warehouse floor, built on infrastructure that won't flinch during peak season.

Multi-Zone Orchestration

Easily split waves across different physical zones (e.g., Mezzanine vs. Bulk Storage). The engine ensures synchronized fulfillment across your footprint.

Automated Exception Handling

If an item is short-picked, the engine automatically quarantines the order and recalculates the rest of the wave without halting the floor.

Real-Time Wave Monitoring

Track wave progress, picker performance, and SLA risk in real-time through our dashboard or push the data directly into your existing reporting tools.

Built for Peak Volume

Cloud-native architecture designed to handle Black Friday and Cyber Monday surges. Process tens of thousands of orders per minute without latency.

Seamless Integration

Plays nice with your WMS.

You don't need to rip and replace your entire warehouse software to get better batching. TCS-i acts as an intelligent "bolt-on" layer.

Simply push your raw order pool to our API endpoints. We apply the operational logic, sort the waves, and pass the optimized batches right back to your system for execution.

1. Ingest
Push Raw Orders via API
2. Orchestrate
TCS-i Engine Groups & Sorts
3. Execute
Batches returned to WMS

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